Back to Order Processing & Fulfilment

ROI and Business Case

Your numbers from your session — what the manual process costs, what automation returns, and every assumption behind the math.

4 pagesPDF · Finance
FS-DOC-02Finance

ROI and Business Case

Order Processing and Fulfilment

[YourCompany.com] · Fulfilment Department · Prepared by FullSpec · [Today's Date]

This document sets out the financial case for automating your order processing and fulfilment workflow. It quantifies what the current manual process costs in staff time and money, projects what changes after the three-agent automation goes live, and shows the net return on investment over year one and beyond. The numbers are drawn from your confirmed process data and FullSpec benchmarking across comparable fulfilment operations. You keep two decision points after go-live; FullSpec handles everything else.

01What the current process is costing you

9 hrs/week
Staff time lost to order admin
450 hours per year at current volume
$21,000/year
Annual staff cost on order processing
Fulfilment Coordinator at $45/hr loaded rate
2 to 8 hours
Time from order placed to tracking sent
Industry benchmark is under 5 minutes

The three highest-friction steps in your current process are detailed below. Each one stalls every order in the queue, introduces the most errors, and together account for the bulk of the 78 minutes of manual handling time per order batch.

  • Verify Stock Availability (Step 2, approx. 8 min per order batch): A coordinator manually cross-checks every line item against Linnworks before the order can move forward. When a discrepancy appears, the process halts while the warehouse manager is contacted. This step is the primary cause of delayed dispatch and is the most common entry point for overselling, contributing to 3 to 6 oversell incidents per month.
  • Enter Shipping Details Into Courier Portal (Step 4, approx. 5 min per order): Recipient name, address, and parcel weight are retyped by hand from Shopify into ShipStation for every in-stock order. Typos at this stage cause failed deliveries and costly returns, and at 220 orders per month the cumulative re-entry time is significant.
  • Update Order Status to Fulfilled in Shopify (Step 8, approx. 4 min per order): After dispatch the coordinator must return to Shopify and manually mark the order fulfilled, entering the tracking number from ShipStation. This step is routinely delayed by several hours, leaving orders in a limbo state that drives customer enquiries and support volume.
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02What changes after automation

Once the three-agent automation is live, the Order Intake Agent monitors Shopify continuously and verifies stock in Linnworks the instant an order is placed. The Dispatch Agent creates the shipment in ShipStation, writes the tracking number back to Shopify, sends the customer confirmation email, and updates Linnworks stock, all without anyone touching a keyboard. The Finance Agent raises draft Xero invoices for wholesale orders so the operations manager only needs to review and approve. You retain two decision points that are appropriate for a person: the physical pick and pack of each parcel, and the approval of wholesale invoices before they are sent to buyers. Every repetitive data-entry task in between is handled automatically.

Under 1 hr/week
Fulfilment admin time after automation
Down from 9 hours per week
Instant
Stock check, shipment creation, tracking send
All three run automatically on order receipt
Under 5 min
Order-placed to tracking-sent turnaround
Down from 2 to 8 hours manually

03Before and after comparison

Metric
Before (manual)
After (automated)
Fulfilment admin hours per week
9 hours
Under 1 hour
Order-placed to tracking-sent turnaround
2 to 8 hours
Under 5 minutes
Annual staff cost on order processing
$21,000/year
~$2,250/year (pick-and-pack oversight only)
Oversell incidents per month
3 to 6 incidents
Near zero, real-time stock deduction
Data completeness: shipping data entry
Manual re-entry, typo risk on every order
Automated push from Shopify to ShipStation
Wholesale invoice creation time
8 min per order, built manually in Xero
Draft ready in seconds, 1-click approve
Customer tracking email errors or delays
Batched end-of-day, frequent omissions
Sent automatically on tracking confirmation
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04Tool costs

Tool
Plan required
Monthly cost
Annual cost
Already paying?
Make (orchestration layer)
Core / Teams
$29
$348
Confirm
Shopify
Existing store plan
$0 incremental
$0
Yes
ShipStation
Growth or higher
$99
$1,188
Confirm
Linnworks
Existing subscription
$0 incremental
$0
Yes
Xero
Existing subscription
$0 incremental
$0
Yes
Slack
Free or Pro tier
$0 incremental
$0
Yes
Gmail
Existing Google Workspace
$0 incremental
$0
Yes
FullSpec build cost (one-off, year 1 only)
Standard build
One-off
$8,500
N/A
TOTAL (year 1, including build)
$10,036
Already using some of these tools? If Shopify, Linnworks, Xero, Slack, and Gmail are already in your stack (as is typical for this build), your incremental tool spend reduces to $1,536 per year (Make at $348 plus ShipStation at $1,188). The one-off FullSpec build cost of $8,500 covers configuration, testing, and handover across all three agents. From year 2 onwards, the only ongoing cost is $1,536 in tooling.

05Net ROI summary

$11,464
Annual net saving after all costs (year 1)
$21,000 saved minus $9,536 total costs in year 1
5 months
Payback period
Build cost recovered within 5 months of go-live
Line item
Amount
Annual staff cost saved (450 hrs x $45/hr)
$21,000
Annual tool costs (Make + ShipStation, incremental)
$1,536/year
One-off FullSpec build cost (year 1 only)
$8,500
Net saving, year 1 (after build cost and tool costs)
$11,464
Net saving from year 2 onwards (tool costs only deducted)
$19,464/year
Break-even point
Month 5 after go-live
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06Assumptions log

Assumption
Value used
Source
Monthly order volume
220 orders/month
Confirmed in session
Fulfilment Coordinator hourly rate (loaded)
$45/hr
Confirmed in session
Weekly admin hours on order processing
9 hours/week
Confirmed in session
Annual hours consumed by the manual process
450 hours/year (9 hrs x 50 weeks)
FullSpec estimate
Annual staff cost attributable to order admin
$21,000/year (450 hrs x $45)
FullSpec estimate
Residual staff cost post-automation (pick, pack, invoice approve)
~$2,250/year (approx. 50 hrs/year)
FullSpec estimate
Make monthly plan cost
$29/month
FullSpec estimate
ShipStation monthly plan cost
$99/month (Growth tier)
FullSpec estimate
FullSpec Standard build cost (one-off)
$8,500
Confirmed in session
Payback period
5 months
Confirmed in session
Oversell incidents reduced to near zero
Based on real-time Linnworks stock deduction
FullSpec estimate
Order-to-tracking turnaround after automation
Under 5 minutes
FullSpec estimate

These figures are calculated at 220 orders per month with a coordinator earning $45 per hour. If your order volume grows, the savings scale proportionally because the automation handles additional volume at no incremental cost: each extra order processed automatically adds roughly $4.17 in recovered coordinator time (21 minutes at $45/hr) without increasing tool spend materially. If your hourly rate is higher than $45, the annual saving and payback period both improve in your favour. Conversely, if volume drops below 50 orders per week the absolute saving reduces, though the process consistency and error-reduction benefits remain. FullSpec recommends revisiting these numbers at the 90-day mark using your actual post-go-live admin time to confirm the saving is tracking as projected. Contact the FullSpec team at support@gofullspec.com if you would like a revised model run against updated figures.

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