Back to Order Processing & Fulfilment

ROI and Business Case

Your numbers from your session — what the manual process costs, what automation returns, and every assumption behind the math.

4 pagesPDF · Finance
FS-DOC-02Finance

ROI and Business Case

Order Processing & Fulfilment

[YourCompany.com] · Fulfilment Department · Prepared by FullSpec · [Today's Date]

This document makes the financial case for automating your order processing and fulfilment workflow. It translates the time your team spends today into a clear dollar cost, shows what that cost falls to after the two agents go live, and lays out the net return on the one-off build investment. All figures are drawn from your confirmed process data: 280 orders per month, a Fulfilment Coordinator at $45/hour, and 9 hours of manual admin absorbed every week by this single process.

01What the current process is costing you

9 hrs/week
Manual admin time lost
39 hours every 30 days on this process alone
$21,060/year
Annual staff cost on this process
Fulfilment Coordinator at $45/hr across 450 hours
2 to 4 hours
Current order-to-ship turnaround
Batched manually; benchmark for automated ops is under 15 min

The three highest-friction steps in your current process are the ones that consume the most time, generate the most re-work, and are most exposed to human error. Each one listed below is a confirmed bottleneck from your process mapping session.

  • Verify Stock Availability in Cin7 (Step 2, 12 min per order batch): A coordinator manually cross-references every order line against Cin7 before anything else can move. When stock records are out of date, valid orders are held and out-of-stock orders are not caught until fulfilment has already begun, creating a cascade of re-work and customer complaints.
  • Book Courier and Print Shipping Label in StarShipIt (Step 6, 7 min per order): Staff log into StarShipIt, manually enter or import each order, select a courier service by hand, and print the label. At 280 orders per month this is the single largest discrete time sink in the process, and a mis-keyed address at this step results in a failed delivery and a full re-ship cost.
  • Create Sales Invoice in Xero (Step 3, 8 min per order): Line items, customer details, and totals are re-entered from Shopify into Xero by hand. This step adds no value and exists solely because the two systems are not connected. Every manual entry is an opportunity for an amount or SKU mismatch that requires correction later.
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02What changes after automation

After the two agents go live, the admin chain from paid order to dispatched parcel runs without manual input. The Order Intake Agent watches Shopify for new paid orders, checks Cin7 stock levels for every SKU in real time, and either passes the order downstream or sends a Slack alert for the one scenario that needs a human: a confirmed stock shortfall. The Fulfilment Dispatch Agent then creates the Xero invoice, books the courier in StarShipIt, retrieves the tracking number, updates Shopify, and sends the customer their confirmation email, all within minutes of the order being placed. Your team keeps exactly one decision point: reviewing the Slack alert when stock is short and deciding how to proceed. Every other step is handled end to end by FullSpec's automation.

Under 1 hr/week
Admin time after automation
Down from 9 hours, exception reviews only
9 of 11 steps
Steps fully automated
Pick, pack, and label application stay with your warehouse team
Under 15 min
New order-to-ship turnaround
From paid order to courier booked and customer notified

03Before and after comparison

Metric
Before (manual)
After (automated)
Manual admin time per week
9 hours/week
Under 1 hour/week
Annual staff cost on this process
$21,060/year
$2,340/year
Order-to-ship turnaround
2 to 4 hours (batched)
Under 15 minutes
Customer notification sent
Same day if not forgotten
Within minutes of courier booking
Courier booking errors
Frequent (manual entry per order)
Near zero (API push from Shopify)
Invoice data completeness
Variable, subject to re-keying errors
100% mapped from Shopify, no re-entry
Stock discrepancies caught
Not until fulfilment begins
Before dispatch, every order checked in real time
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04Tool costs

Tool
Plan required
Monthly cost
Annual cost
Already paying?
Shopify
Basic or above (webhook access included)
$79
$948
Likely yes
Cin7
Standard (API access required)
$349
$4,188
Likely yes
Xero
Growing Business or above
$65
$780
Likely yes
StarShipIt
Starter or above
$90
$1,080
Likely yes
Gmail
Google Workspace (existing)
$0
$0
Likely yes
Slack
Free tier sufficient for alerts
$0
$0
Likely yes
Automation platform (orchestration layer)
Required to run the agents
$150
$1,800
New cost
FullSpec build (one-off, year 1 only)
Standard build, recommended
$583 amortised
$7,000
One-off
Total (year 1, all tools + build)
$1,267/month est.
$15,796
Already using some of these tools? If Shopify, Cin7, Xero, and StarShipIt are already in your stack (total $583/month, $6,996/year), the only incremental costs you are adding are the automation platform at $150/month ($1,800/year) and the one-off FullSpec build fee of $7,000. Your true incremental spend in year 1 is $8,800, not $15,796. From year 2 onwards it falls to $1,800 per year for the orchestration layer alone.

05Net ROI summary

$12,260
Net saving in year 1
After all tool costs and the one-off build fee
4 months
Payback period
Build cost recovered within the first four months of operation
Line item
Amount
Annual staff cost saved (9 hrs/week at $45/hr, 50 weeks)
$20,250
Annual tool costs (automation platform only, incremental)
-$1,800/year
One-off FullSpec build cost (year 1 only)
-$7,000
Net saving, year 1
$11,450
Net saving from year 2 onwards
$18,450/year
Three-year cumulative net saving
$48,350
Break-even point
Month 4 after go-live
The $20,250 staff saving uses 50 working weeks at 9 hours per week, in line with standard SMB operating calendars. The template's annual hours figure of 450 hours at $45/hr yields $20,250 saved. All three-year figures assume flat order volume at 280 orders/month. Section 06 covers how the numbers scale if volume grows.
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06Assumptions log

Assumption
Value used
Source
Weekly manual admin hours absorbed by this process
9 hours/week
Confirmed in session
Hourly cost of Fulfilment Coordinator role
$45/hour
Confirmed in session
Annual staff cost on this process (before automation)
$21,060/year
Confirmed in session
Order volume per month
~280 orders/month
Confirmed in session
FullSpec one-off build cost (Standard build, recommended)
$7,000
Confirmed in session
Annual automation platform cost
$1,800/year ($150/month)
FullSpec estimate
Staff hours remaining per week after automation (exception handling)
Under 1 hour/week
FullSpec estimate
Order-to-ship turnaround after automation
Under 15 minutes
FullSpec estimate
Payback period
4 months
Confirmed in session
Working weeks per year used for saving calculation
50 weeks
FullSpec estimate
Courier booking error rate before automation
Frequent, manual entry per order
Confirmed in session
Tools already in the existing stack
Shopify, Cin7, Xero, StarShipIt, Gmail, Slack
Confirmed in session

All numbers in this document are calculated at the confirmed volume of 280 orders per month and a coordinator rate of $45/hour. If your order volume increases, the staff saving scales proportionally because more orders means more time absorbed by the manual steps the automation eliminates. For example, at 400 orders per month the weekly admin burden on the current process would rise to approximately 13 hours per week, pushing the annual staff cost closer to $29,000 and widening the net ROI gap further. Conversely, if the business brings on additional staff or changes the role rate, FullSpec can rerun the model with updated inputs. The build cost and tool cost lines do not change with volume, so the economics improve as the business grows. If you have questions about any figure in this document, contact the FullSpec team at support@gofullspec.com.

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